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Sintered 6061 Aluminum vs. Grade CU5MCuC Nickel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while grade CU5MCuC nickel belongs to the nickel alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is grade CU5MCuC nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 0.5 to 6.0
22
Fatigue Strength, MPa 32 to 62
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Tensile Strength: Ultimate (UTS), MPa 83 to 210
580
Tensile Strength: Yield (Proof), MPa 62 to 190
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 170
980
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 610
1370
Specific Heat Capacity, J/kg-K 900
460
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
45
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.3
7.7
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1180
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
110
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
190
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 8.6 to 21
20
Strength to Weight: Bending, points 16 to 29
19
Thermal Shock Resistance, points 3.8 to 9.4
16

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
19.5 to 23.5
Copper (Cu), % 0 to 0.5
1.5 to 3.5
Iron (Fe), % 0
22.2 to 37.9
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
38 to 44
Niobium (Nb), % 0
0.6 to 1.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Residuals, % 0 to 1.5
0