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Sintered 6061 Aluminum vs. Grade CW6MC Nickel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while grade CW6MC nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is grade CW6MC nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 0.5 to 6.0
28
Fatigue Strength, MPa 32 to 62
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 83 to 210
540
Tensile Strength: Yield (Proof), MPa 62 to 190
310

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 170
980
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 610
1430
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 200
11
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
1.3
Electrical Conductivity: Equal Weight (Specific), % IACS 170
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
80
Density, g/cm3 2.7
8.6
Embodied Carbon, kg CO2/kg material 8.3
14
Embodied Energy, MJ/kg 150
200
Embodied Water, L/kg 1180
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
130
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 8.6 to 21
18
Strength to Weight: Bending, points 16 to 29
17
Thermal Diffusivity, mm2/s 81
2.8
Thermal Shock Resistance, points 3.8 to 9.4
15

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
0 to 5.0
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0
55.4 to 68.9
Niobium (Nb), % 0
3.2 to 4.5
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0.2 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Residuals, % 0 to 1.5
0