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Sintered 6061 Aluminum vs. Solder Alloy 141

Sintered 6061 aluminum belongs to the aluminum alloys classification, while solder alloy 141 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is solder alloy 141.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
37
Elongation at Break, % 0.5 to 6.0
39
Poisson's Ratio 0.33
0.39
Shear Modulus, GPa 25
13
Tensile Strength: Ultimate (UTS), MPa 83 to 210
54

Thermal Properties

Latent Heat of Fusion, J/g 400
46
Melting Completion (Liquidus), °C 640
190
Melting Onset (Solidus), °C 610
180
Specific Heat Capacity, J/kg-K 900
180
Thermal Conductivity, W/m-K 200
48
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
10
Electrical Conductivity: Equal Weight (Specific), % IACS 170
10

Otherwise Unclassified Properties

Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1180
970

Common Calculations

Stiffness to Weight: Axial, points 14
2.3
Stiffness to Weight: Bending, points 51
13
Strength to Weight: Axial, points 8.6 to 21
1.7
Strength to Weight: Bending, points 16 to 29
3.6
Thermal Diffusivity, mm2/s 81
29
Thermal Shock Resistance, points 3.8 to 9.4
4.3

Alloy Composition

Aluminum (Al), % 96 to 99.4
0 to 0.0010
Antimony (Sb), % 0
0 to 0.2
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
2.0 to 3.0
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.5
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0
0 to 0.020
Lead (Pb), % 0
35.9 to 38.5
Magnesium (Mg), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.2 to 0.8
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
59.5 to 60.5
Zinc (Zn), % 0
0 to 0.0010
Residuals, % 0 to 1.5
0