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Sintered 6061 Aluminum vs. Solder Alloy 301

Sintered 6061 aluminum belongs to the aluminum alloys classification, while solder alloy 301 belongs to the otherwise unclassified metals. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is solder alloy 301.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
40
Elongation at Break, % 0.5 to 6.0
51
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 25
15
Tensile Strength: Ultimate (UTS), MPa 83 to 210
55
Tensile Strength: Yield (Proof), MPa 62 to 190
49

Thermal Properties

Latent Heat of Fusion, J/g 400
55
Melting Completion (Liquidus), °C 640
140
Melting Onset (Solidus), °C 610
140
Specific Heat Capacity, J/kg-K 900
160
Thermal Conductivity, W/m-K 200
19
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
4.7
Electrical Conductivity: Equal Weight (Specific), % IACS 170
4.9

Otherwise Unclassified Properties

Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.3
13
Embodied Energy, MJ/kg 150
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
27
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
30
Stiffness to Weight: Axial, points 14
2.5
Stiffness to Weight: Bending, points 51
13
Strength to Weight: Axial, points 8.6 to 21
1.8
Strength to Weight: Bending, points 16 to 29
3.7
Thermal Diffusivity, mm2/s 81
13
Thermal Shock Resistance, points 3.8 to 9.4
7.2

Alloy Composition

Aluminum (Al), % 96 to 99.4
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
56.5 to 59
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.5
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.2 to 0.8
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
41 to 43
Zinc (Zn), % 0
0 to 0.0010
Residuals, % 0 to 1.5
0