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Sintered 6061 Aluminum vs. Nickel 59

Sintered 6061 aluminum belongs to the aluminum alloys classification, while nickel 59 belongs to the nickel alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is nickel 59.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
220
Elongation at Break, % 0.5 to 6.0
50
Fatigue Strength, MPa 32 to 62
320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
84
Tensile Strength: Ultimate (UTS), MPa 83 to 210
780
Tensile Strength: Yield (Proof), MPa 62 to 190
350

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 170
990
Melting Completion (Liquidus), °C 640
1500
Melting Onset (Solidus), °C 610
1450
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 200
10
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.3
12
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
320
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 8.6 to 21
25
Strength to Weight: Bending, points 16 to 29
22
Thermal Diffusivity, mm2/s 81
2.7
Thermal Shock Resistance, points 3.8 to 9.4
15

Alloy Composition

Aluminum (Al), % 96 to 99.4
0.1 to 0.4
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
22 to 24
Cobalt (Co), % 0
0 to 0.3
Copper (Cu), % 0 to 0.5
0 to 0.5
Iron (Fe), % 0
0 to 1.5
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 0.5
Molybdenum (Mo), % 0
15 to 16.5
Nickel (Ni), % 0
56.2 to 62.9
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0.2 to 0.8
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Residuals, % 0 to 1.5
0