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Sintered 6061 Aluminum vs. Nickel 684

Sintered 6061 aluminum belongs to the aluminum alloys classification, while nickel 684 belongs to the nickel alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is nickel 684.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 0.5 to 6.0
11
Fatigue Strength, MPa 32 to 62
390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 83 to 210
1190
Tensile Strength: Yield (Proof), MPa 62 to 190
800

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 170
1000
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 610
1320
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.3
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
120
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
1610
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 8.6 to 21
40
Strength to Weight: Bending, points 16 to 29
30
Thermal Shock Resistance, points 3.8 to 9.4
34

Alloy Composition

Aluminum (Al), % 96 to 99.4
2.5 to 3.3
Boron (B), % 0
0.0030 to 0.010
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 20
Cobalt (Co), % 0
13 to 20
Copper (Cu), % 0 to 0.5
0 to 0.15
Iron (Fe), % 0
0 to 4.0
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 0.75
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
42.7 to 64
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0.2 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
2.5 to 3.3
Residuals, % 0 to 1.5
0