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Sintered 6061 Aluminum vs. C96300 Copper-nickel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while C96300 copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is C96300 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
130
Elongation at Break, % 0.5 to 6.0
11
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
49
Tensile Strength: Ultimate (UTS), MPa 83 to 210
580
Tensile Strength: Yield (Proof), MPa 62 to 190
430

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 170
240
Melting Completion (Liquidus), °C 640
1200
Melting Onset (Solidus), °C 610
1150
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 200
37
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
6.0
Electrical Conductivity: Equal Weight (Specific), % IACS 170
6.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
42
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.3
5.1
Embodied Energy, MJ/kg 150
76
Embodied Water, L/kg 1180
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
59
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
720
Stiffness to Weight: Axial, points 14
8.2
Stiffness to Weight: Bending, points 51
19
Strength to Weight: Axial, points 8.6 to 21
18
Strength to Weight: Bending, points 16 to 29
17
Thermal Diffusivity, mm2/s 81
10
Thermal Shock Resistance, points 3.8 to 9.4
20

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0 to 0.5
72.3 to 80.8
Iron (Fe), % 0
0.5 to 1.5
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0.25 to 1.5
Nickel (Ni), % 0
18 to 22
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.2 to 0.8
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Residuals, % 0
0 to 0.5