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Sintered 6061 Aluminum vs. C96400 Copper-nickel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while C96400 copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is C96400 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
140
Elongation at Break, % 0.5 to 6.0
25
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
51
Tensile Strength: Ultimate (UTS), MPa 83 to 210
490
Tensile Strength: Yield (Proof), MPa 62 to 190
260

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 170
260
Melting Completion (Liquidus), °C 640
1240
Melting Onset (Solidus), °C 610
1170
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 200
28
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
5.0
Electrical Conductivity: Equal Weight (Specific), % IACS 170
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
45
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.3
5.9
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
100
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
250
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 51
19
Strength to Weight: Axial, points 8.6 to 21
15
Strength to Weight: Bending, points 16 to 29
16
Thermal Diffusivity, mm2/s 81
7.8
Thermal Shock Resistance, points 3.8 to 9.4
17

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0 to 0.5
62.3 to 71.3
Iron (Fe), % 0
0.25 to 1.5
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.5
Nickel (Ni), % 0
28 to 32
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.2 to 0.8
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Residuals, % 0
0 to 0.5