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Sintered 6061 Aluminum vs. S24000 Stainless Steel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 0.5 to 6.0
39
Fatigue Strength, MPa 32 to 62
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Tensile Strength: Ultimate (UTS), MPa 83 to 210
770
Tensile Strength: Yield (Proof), MPa 62 to 190
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 610
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
260
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 8.6 to 21
28
Strength to Weight: Bending, points 16 to 29
24
Thermal Shock Resistance, points 3.8 to 9.4
16

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
61.5 to 69
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.2 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Residuals, % 0 to 1.5
0