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Sintered 6061 Aluminum vs. S30615 Stainless Steel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while S30615 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is S30615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 0.5 to 6.0
39
Fatigue Strength, MPa 32 to 62
270
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Tensile Strength: Ultimate (UTS), MPa 83 to 210
690
Tensile Strength: Yield (Proof), MPa 62 to 190
310

Thermal Properties

Latent Heat of Fusion, J/g 400
340
Maximum Temperature: Mechanical, °C 170
960
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 610
1320
Specific Heat Capacity, J/kg-K 900
500
Thermal Conductivity, W/m-K 200
14
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1180
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
220
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
260
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 8.6 to 21
25
Strength to Weight: Bending, points 16 to 29
23
Thermal Diffusivity, mm2/s 81
3.7
Thermal Shock Resistance, points 3.8 to 9.4
16

Alloy Composition

Aluminum (Al), % 96 to 99.4
0.8 to 1.5
Carbon (C), % 0
0.16 to 0.24
Chromium (Cr), % 0
17 to 19.5
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
56.7 to 65.3
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 2.0
Nickel (Ni), % 0
13.5 to 16
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.8
3.2 to 4.0
Sulfur (S), % 0
0 to 0.030
Residuals, % 0 to 1.5
0