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Sintered 6061 Aluminum vs. Zamak 7

Sintered 6061 aluminum belongs to the aluminum alloys classification, while Zamak 7 belongs to the zinc alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is Zamak 7.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
86
Elongation at Break, % 0.5 to 6.0
13
Fatigue Strength, MPa 32 to 62
47
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 25
33
Tensile Strength: Ultimate (UTS), MPa 83 to 210
280
Tensile Strength: Yield (Proof), MPa 62 to 190
250

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 610
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 200
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
27
Electrical Conductivity: Equal Weight (Specific), % IACS 170
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
36
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
370
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 8.6 to 21
12
Strength to Weight: Bending, points 16 to 29
15
Thermal Diffusivity, mm2/s 81
43
Thermal Shock Resistance, points 3.8 to 9.4
8.6

Alloy Composition

Aluminum (Al), % 96 to 99.4
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 0
0 to 0.075
Lead (Pb), % 0
0 to 0.0030
Magnesium (Mg), % 0.4 to 1.2
0.0050 to 0.020
Nickel (Ni), % 0
0.0050 to 0.020
Silicon (Si), % 0.2 to 0.8
0
Tin (Sn), % 0
0 to 0.0010
Zinc (Zn), % 0
95.3 to 96.5
Residuals, % 0 to 1.5
0