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C81500 Copper vs. 4145 Aluminum

C81500 copper belongs to the copper alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C81500 copper and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
73
Elongation at Break, % 17
2.2
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 44
28
Tensile Strength: Ultimate (UTS), MPa 350
120
Tensile Strength: Yield (Proof), MPa 280
68

Thermal Properties

Latent Heat of Fusion, J/g 210
540
Maximum Temperature: Mechanical, °C 200
160
Melting Completion (Liquidus), °C 1090
590
Melting Onset (Solidus), °C 1080
520
Specific Heat Capacity, J/kg-K 390
880
Thermal Conductivity, W/m-K 320
100
Thermal Expansion, µm/m-K 17
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 82
26
Electrical Conductivity: Equal Weight (Specific), % IACS 83
84

Otherwise Unclassified Properties

Base Metal Price, % relative 31
10
Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 2.6
7.6
Embodied Energy, MJ/kg 41
140
Embodied Water, L/kg 310
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 56
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 330
31
Stiffness to Weight: Axial, points 7.3
14
Stiffness to Weight: Bending, points 18
50
Strength to Weight: Axial, points 11
12
Strength to Weight: Bending, points 12
19
Thermal Diffusivity, mm2/s 91
42
Thermal Shock Resistance, points 12
5.5

Alloy Composition

Aluminum (Al), % 0 to 0.1
83 to 87.4
Chromium (Cr), % 0.4 to 1.5
0 to 0.15
Copper (Cu), % 97.4 to 99.6
3.3 to 4.7
Iron (Fe), % 0 to 0.1
0 to 0.8
Lead (Pb), % 0 to 0.020
0
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Silicon (Si), % 0 to 0.15
9.3 to 10.7
Tin (Sn), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0
0 to 0.15