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C99500 Copper vs. 1235 Aluminum

C99500 copper belongs to the copper alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C99500 copper and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
69
Elongation at Break, % 13
28 to 34
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 45
26
Tensile Strength: Ultimate (UTS), MPa 540
80 to 84
Tensile Strength: Yield (Proof), MPa 310
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 240
400
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 1090
640
Melting Onset (Solidus), °C 1040
640
Specific Heat Capacity, J/kg-K 400
900
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
60
Electrical Conductivity: Equal Weight (Specific), % IACS 10
200

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 47
160
Embodied Water, L/kg 300
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 410
3.8 to 24
Stiffness to Weight: Axial, points 7.7
14
Stiffness to Weight: Bending, points 19
50
Strength to Weight: Axial, points 17
8.2 to 8.6
Strength to Weight: Bending, points 17
15 to 16
Thermal Shock Resistance, points 19
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0.5 to 2.0
99.35 to 100
Copper (Cu), % 82.5 to 92
0 to 0.050
Iron (Fe), % 3.0 to 5.0
0 to 0.65
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.5
0 to 0.050
Nickel (Ni), % 3.5 to 5.5
0
Silicon (Si), % 0.5 to 2.0
0 to 0.65
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0.5 to 2.0
0 to 0.1
Residuals, % 0 to 0.3
0