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C99500 Copper vs. 2025 Aluminum

C99500 copper belongs to the copper alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C99500 copper and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
72
Elongation at Break, % 13
15
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 45
27
Tensile Strength: Ultimate (UTS), MPa 540
400
Tensile Strength: Yield (Proof), MPa 310
260

Thermal Properties

Latent Heat of Fusion, J/g 240
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 1090
640
Melting Onset (Solidus), °C 1040
520
Specific Heat Capacity, J/kg-K 400
870
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
40
Electrical Conductivity: Equal Weight (Specific), % IACS 10
120

Otherwise Unclassified Properties

Base Metal Price, % relative 30
10
Density, g/cm3 8.7
3.0
Embodied Carbon, kg CO2/kg material 3.0
7.9
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 300
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63
55
Resilience: Unit (Modulus of Resilience), kJ/m3 410
450
Stiffness to Weight: Axial, points 7.7
13
Stiffness to Weight: Bending, points 19
46
Strength to Weight: Axial, points 17
37
Strength to Weight: Bending, points 17
40
Thermal Shock Resistance, points 19
18

Alloy Composition

Aluminum (Al), % 0.5 to 2.0
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 82.5 to 92
3.9 to 5.0
Iron (Fe), % 3.0 to 5.0
0 to 1.0
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.5
0.4 to 1.2
Nickel (Ni), % 3.5 to 5.5
0
Silicon (Si), % 0.5 to 2.0
0.5 to 1.2
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0.5 to 2.0
0 to 0.25
Residuals, % 0
0 to 0.15