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C99500 Copper vs. 5454 Aluminum

C99500 copper belongs to the copper alloys classification, while 5454 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C99500 copper and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
69
Elongation at Break, % 13
2.3 to 18
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 45
26
Tensile Strength: Ultimate (UTS), MPa 540
230 to 350
Tensile Strength: Yield (Proof), MPa 310
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 240
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 1090
650
Melting Onset (Solidus), °C 1040
600
Specific Heat Capacity, J/kg-K 400
900
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
34
Electrical Conductivity: Equal Weight (Specific), % IACS 10
110

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.6
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 300
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 410
68 to 590
Stiffness to Weight: Axial, points 7.7
14
Stiffness to Weight: Bending, points 19
50
Strength to Weight: Axial, points 17
23 to 36
Strength to Weight: Bending, points 17
30 to 41
Thermal Shock Resistance, points 19
10 to 16

Alloy Composition

Aluminum (Al), % 0.5 to 2.0
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 82.5 to 92
0 to 0.1
Iron (Fe), % 3.0 to 5.0
0 to 0.4
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0
2.4 to 3.0
Manganese (Mn), % 0 to 0.5
0.5 to 1.0
Nickel (Ni), % 3.5 to 5.5
0
Silicon (Si), % 0.5 to 2.0
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0.5 to 2.0
0 to 0.25
Residuals, % 0
0 to 0.15