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S15500 Stainless Steel vs. 3102 Aluminum

S15500 stainless steel belongs to the iron alloys classification, while 3102 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S15500 stainless steel and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 6.8 to 16
23 to 28
Fatigue Strength, MPa 350 to 650
31 to 34
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 540 to 870
58 to 65
Tensile Strength: Ultimate (UTS), MPa 890 to 1490
92 to 100
Tensile Strength: Yield (Proof), MPa 590 to 1310
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 820
180
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1380
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 17
230
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
56
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
190

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.0
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.7
8.2
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 120
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 890 to 4460
5.8 to 8.3
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 32 to 53
9.4 to 10
Strength to Weight: Bending, points 26 to 37
17 to 18
Thermal Diffusivity, mm2/s 4.6
92
Thermal Shock Resistance, points 30 to 50
4.1 to 4.4

Alloy Composition

Aluminum (Al), % 0
97.9 to 99.95
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 14 to 15.5
0
Copper (Cu), % 2.5 to 4.5
0 to 0.1
Iron (Fe), % 71.9 to 79.9
0 to 0.7
Manganese (Mn), % 0 to 1.0
0.050 to 0.4
Nickel (Ni), % 3.5 to 5.5
0
Niobium (Nb), % 0.15 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15