MakeItFrom.com
Menu (ESC)

S15500 Stainless Steel vs. 4104 Aluminum

S15500 stainless steel belongs to the iron alloys classification, while 4104 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S15500 stainless steel and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 6.8 to 16
2.4
Fatigue Strength, MPa 350 to 650
42
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 540 to 870
63
Tensile Strength: Ultimate (UTS), MPa 890 to 1490
110
Tensile Strength: Yield (Proof), MPa 590 to 1310
60

Thermal Properties

Latent Heat of Fusion, J/g 280
540
Maximum Temperature: Mechanical, °C 820
160
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1380
560
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 17
130
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.7
8.0
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 120
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 890 to 4460
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 32 to 53
12
Strength to Weight: Bending, points 26 to 37
20
Thermal Diffusivity, mm2/s 4.6
58
Thermal Shock Resistance, points 30 to 50
5.1

Alloy Composition

Aluminum (Al), % 0
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 14 to 15.5
0
Copper (Cu), % 2.5 to 4.5
0 to 0.25
Iron (Fe), % 71.9 to 79.9
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.0
0 to 0.1
Nickel (Ni), % 3.5 to 5.5
0
Niobium (Nb), % 0.15 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
9.0 to 10.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15