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S15500 Stainless Steel vs. EN AC-45100 Aluminum

S15500 stainless steel belongs to the iron alloys classification, while EN AC-45100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S15500 stainless steel and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 290 to 430
97 to 130
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 6.8 to 16
1.0 to 2.8
Fatigue Strength, MPa 350 to 650
82 to 99
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 890 to 1490
300 to 360
Tensile Strength: Yield (Proof), MPa 590 to 1310
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 820
170
Melting Completion (Liquidus), °C 1430
630
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 17
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
30
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
95

Otherwise Unclassified Properties

Base Metal Price, % relative 13
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.7
7.9
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 120
3.5 to 7.6
Resilience: Unit (Modulus of Resilience), kJ/m3 890 to 4460
290 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 32 to 53
30 to 35
Strength to Weight: Bending, points 26 to 37
35 to 39
Thermal Diffusivity, mm2/s 4.6
54
Thermal Shock Resistance, points 30 to 50
14 to 16

Alloy Composition

Aluminum (Al), % 0
88 to 92.8
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 14 to 15.5
0
Copper (Cu), % 2.5 to 4.5
2.6 to 3.6
Iron (Fe), % 71.9 to 79.9
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.15 to 0.45
Manganese (Mn), % 0 to 1.0
0 to 0.55
Nickel (Ni), % 3.5 to 5.5
0 to 0.1
Niobium (Nb), % 0.15 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15