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S20161 Stainless Steel vs. 7021 Aluminum

S20161 stainless steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S20161 stainless steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 46
9.4
Fatigue Strength, MPa 360
150
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Shear Strength, MPa 690
270
Tensile Strength: Ultimate (UTS), MPa 980
460
Tensile Strength: Yield (Proof), MPa 390
390

Thermal Properties

Latent Heat of Fusion, J/g 330
380
Maximum Temperature: Mechanical, °C 870
200
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1330
510
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 15
150
Thermal Expansion, µm/m-K 16
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
38
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.5
2.9
Embodied Carbon, kg CO2/kg material 2.7
8.3
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 360
41
Resilience: Unit (Modulus of Resilience), kJ/m3 390
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
47
Strength to Weight: Axial, points 36
44
Strength to Weight: Bending, points 29
45
Thermal Diffusivity, mm2/s 4.0
59
Thermal Shock Resistance, points 22
20

Alloy Composition

Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 18
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 65.6 to 73.9
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 4.0 to 6.0
0 to 0.1
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 3.0 to 4.0
0 to 0.25
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15