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S20161 Stainless Steel vs. 7076 Aluminum

S20161 stainless steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S20161 stainless steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 250
160
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 46
6.2
Fatigue Strength, MPa 360
170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
27
Shear Strength, MPa 690
310
Tensile Strength: Ultimate (UTS), MPa 980
530
Tensile Strength: Yield (Proof), MPa 390
460

Thermal Properties

Latent Heat of Fusion, J/g 330
380
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1330
460
Specific Heat Capacity, J/kg-K 490
860
Thermal Conductivity, W/m-K 15
140
Thermal Expansion, µm/m-K 16
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
100

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 2.7
8.0
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 360
31
Resilience: Unit (Modulus of Resilience), kJ/m3 390
1510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
45
Strength to Weight: Axial, points 36
49
Strength to Weight: Bending, points 29
48
Thermal Diffusivity, mm2/s 4.0
54
Thermal Shock Resistance, points 22
23

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.2
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 18
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 65.6 to 73.9
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 4.0 to 6.0
0.3 to 0.8
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 3.0 to 4.0
0 to 0.4
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15