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S20161 Stainless Steel vs. A444.0 Aluminum

S20161 stainless steel belongs to the iron alloys classification, while A444.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S20161 stainless steel and the bottom bar is A444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 46
18
Fatigue Strength, MPa 360
37
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 980
160
Tensile Strength: Yield (Proof), MPa 390
66

Thermal Properties

Latent Heat of Fusion, J/g 330
500
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1330
590
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 15
160
Thermal Expansion, µm/m-K 16
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
41
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.5
2.6
Embodied Carbon, kg CO2/kg material 2.7
7.9
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 360
24
Resilience: Unit (Modulus of Resilience), kJ/m3 390
31
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 26
53
Strength to Weight: Axial, points 36
17
Strength to Weight: Bending, points 29
25
Thermal Diffusivity, mm2/s 4.0
68
Thermal Shock Resistance, points 22
7.3

Alloy Composition

Aluminum (Al), % 0
91.6 to 93.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 18
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 65.6 to 73.9
0 to 0.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 4.0 to 6.0
0 to 0.1
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 3.0 to 4.0
6.5 to 7.5
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15