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S20161 Stainless Steel vs. EN AC-44500 Aluminum

S20161 stainless steel belongs to the iron alloys classification, while EN AC-44500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S20161 stainless steel and the bottom bar is EN AC-44500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 250
68
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 46
1.1
Fatigue Strength, MPa 360
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 980
270
Tensile Strength: Yield (Proof), MPa 390
160

Thermal Properties

Latent Heat of Fusion, J/g 330
570
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1380
590
Melting Onset (Solidus), °C 1330
580
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 16
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.5
2.5
Embodied Carbon, kg CO2/kg material 2.7
7.7
Embodied Energy, MJ/kg 39
140
Embodied Water, L/kg 130
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 360
2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 390
180
Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 26
55
Strength to Weight: Axial, points 36
29
Strength to Weight: Bending, points 29
36
Thermal Diffusivity, mm2/s 4.0
57
Thermal Shock Resistance, points 22
13

Alloy Composition

Aluminum (Al), % 0
83.7 to 89.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 18
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 65.6 to 73.9
0 to 1.0
Magnesium (Mg), % 0
0 to 0.4
Manganese (Mn), % 4.0 to 6.0
0 to 0.55
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 3.0 to 4.0
10.5 to 13.5
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.25