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S21800 Stainless Steel vs. 5457 Aluminum

S21800 stainless steel belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S21800 stainless steel and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 40
6.0 to 22
Fatigue Strength, MPa 330
55 to 98
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 510
85 to 130
Tensile Strength: Ultimate (UTS), MPa 740
130 to 210
Tensile Strength: Yield (Proof), MPa 390
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 340
400
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1360
660
Melting Onset (Solidus), °C 1310
630
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 16
24

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 3.1
8.4
Embodied Energy, MJ/kg 45
160
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 250
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 390
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 27
13 to 21
Strength to Weight: Bending, points 24
21 to 28
Thermal Shock Resistance, points 17
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 59.1 to 65.4
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 7.0 to 9.0
0.15 to 0.45
Nickel (Ni), % 8.0 to 9.0
0
Nitrogen (N), % 0.080 to 0.18
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 3.5 to 4.5
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1