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S21904 Stainless Steel vs. EN AC-45100 Aluminum

S21904 stainless steel belongs to the iron alloys classification, while EN AC-45100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S21904 stainless steel and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 300
97 to 130
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 17 to 51
1.0 to 2.8
Fatigue Strength, MPa 380 to 550
82 to 99
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 700 to 1000
300 to 360
Tensile Strength: Yield (Proof), MPa 390 to 910
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 290
470
Maximum Temperature: Mechanical, °C 980
170
Melting Completion (Liquidus), °C 1400
630
Melting Onset (Solidus), °C 1350
550
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 14
140
Thermal Expansion, µm/m-K 17
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
30
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
95

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 3.0
7.9
Embodied Energy, MJ/kg 43
150
Embodied Water, L/kg 160
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160 to 310
3.5 to 7.6
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 2070
290 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 25 to 36
30 to 35
Strength to Weight: Bending, points 23 to 29
35 to 39
Thermal Diffusivity, mm2/s 3.8
54
Thermal Shock Resistance, points 15 to 21
14 to 16

Alloy Composition

Aluminum (Al), % 0
88 to 92.8
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 19 to 21.5
0
Copper (Cu), % 0
2.6 to 3.6
Iron (Fe), % 59.5 to 67.4
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.15 to 0.45
Manganese (Mn), % 8.0 to 10
0 to 0.55
Nickel (Ni), % 5.5 to 7.5
0 to 0.1
Nitrogen (N), % 0.15 to 0.4
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15