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S28200 Stainless Steel vs. 1235 Aluminum

S28200 stainless steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S28200 stainless steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 45
28 to 34
Fatigue Strength, MPa 430
23 to 58
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 610
52 to 56
Tensile Strength: Ultimate (UTS), MPa 870
80 to 84
Tensile Strength: Yield (Proof), MPa 460
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1330
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.3
Embodied Energy, MJ/kg 41
160
Embodied Water, L/kg 160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 540
3.8 to 24
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 32
8.2 to 8.6
Strength to Weight: Bending, points 27
15 to 16
Thermal Shock Resistance, points 17
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 100
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0.75 to 1.3
0 to 0.050
Iron (Fe), % 57.7 to 64.1
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 17 to 19
0 to 0.050
Molybdenum (Mo), % 0.75 to 1.3
0
Nitrogen (N), % 0.4 to 0.6
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.65
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1