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S30815 Stainless Steel vs. 6065 Aluminum

S30815 stainless steel belongs to the iron alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S30815 stainless steel and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 45
4.5 to 11
Fatigue Strength, MPa 320
96 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 480
190 to 230
Tensile Strength: Ultimate (UTS), MPa 680
310 to 400
Tensile Strength: Yield (Proof), MPa 350
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1020
180
Melting Completion (Liquidus), °C 1400
640
Melting Onset (Solidus), °C 1360
590
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 15
170
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.0
43
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 17
11
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 3.3
8.4
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 160
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 260
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 310
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 25
31 to 40
Strength to Weight: Bending, points 22
36 to 43
Thermal Diffusivity, mm2/s 4.0
67
Thermal Shock Resistance, points 15
14 to 18

Alloy Composition

Aluminum (Al), % 0
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Carbon (C), % 0.050 to 0.1
0
Cerium (Ce), % 0.030 to 0.080
0
Chromium (Cr), % 20 to 22
0 to 0.15
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 62.8 to 68.4
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.8
0 to 0.15
Nickel (Ni), % 10 to 12
0
Nitrogen (N), % 0.14 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 1.4 to 2.0
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15