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S31266 Stainless Steel vs. 5021 Aluminum

S31266 stainless steel belongs to the iron alloys classification, while 5021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S31266 stainless steel and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 40
1.1 to 3.4
Fatigue Strength, MPa 400
85 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 81
26
Shear Strength, MPa 590
170
Tensile Strength: Ultimate (UTS), MPa 860
300 to 310
Tensile Strength: Yield (Proof), MPa 470
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1470
640
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 460
900
Thermal Conductivity, W/m-K 12
140
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.8
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
120

Otherwise Unclassified Properties

Base Metal Price, % relative 37
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 6.5
8.6
Embodied Energy, MJ/kg 89
150
Embodied Water, L/kg 220
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 290
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 540
440 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 29
30 to 32
Strength to Weight: Bending, points 24
37
Thermal Diffusivity, mm2/s 3.1
57
Thermal Shock Resistance, points 18
13 to 14

Alloy Composition

Aluminum (Al), % 0
95.2 to 97.7
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 23 to 25
0 to 0.15
Copper (Cu), % 1.0 to 2.5
0 to 0.15
Iron (Fe), % 34.1 to 46
0 to 0.5
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 2.0 to 4.0
0.1 to 0.5
Molybdenum (Mo), % 5.2 to 6.2
0
Nickel (Ni), % 21 to 24
0
Nitrogen (N), % 0.35 to 0.6
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.020
0
Tungsten (W), % 1.5 to 2.5
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15