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S32101 Stainless Steel vs. 4032 Aluminum

S32101 stainless steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32101 stainless steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
120
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 34
6.7
Fatigue Strength, MPa 400
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
28
Shear Strength, MPa 490
260
Tensile Strength: Ultimate (UTS), MPa 740
390
Tensile Strength: Yield (Proof), MPa 500
320

Thermal Properties

Latent Heat of Fusion, J/g 290
570
Maximum Temperature: Mechanical, °C 1000
180
Melting Completion (Liquidus), °C 1420
570
Melting Onset (Solidus), °C 1370
530
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
140
Thermal Expansion, µm/m-K 13
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
34
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.6
7.8
Embodied Energy, MJ/kg 38
140
Embodied Water, L/kg 150
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
25
Resilience: Unit (Modulus of Resilience), kJ/m3 640
700
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 27
41
Strength to Weight: Bending, points 24
45
Thermal Diffusivity, mm2/s 4.0
59
Thermal Shock Resistance, points 20
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 21 to 22
0 to 0.1
Copper (Cu), % 0.1 to 0.8
0.5 to 1.3
Iron (Fe), % 67.3 to 73.3
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 4.0 to 6.0
0
Molybdenum (Mo), % 0.1 to 0.8
0
Nickel (Ni), % 1.4 to 1.7
0.5 to 1.3
Nitrogen (N), % 0.2 to 0.25
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
11 to 13.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15