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S32520 Stainless Steel vs. SAE-AISI 9260 Steel

Both S32520 stainless steel and SAE-AISI 9260 steel are iron alloys. Both are furnished in the annealed condition. They have 63% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is S32520 stainless steel and the bottom bar is SAE-AISI 9260 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 28
21
Fatigue Strength, MPa 460
260
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 80
72
Shear Strength, MPa 560
420
Tensile Strength: Ultimate (UTS), MPa 860
660
Tensile Strength: Yield (Proof), MPa 630
380

Thermal Properties

Latent Heat of Fusion, J/g 300
280
Maximum Temperature: Mechanical, °C 1100
400
Melting Completion (Liquidus), °C 1440
1430
Melting Onset (Solidus), °C 1400
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 15
45
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 20
2.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 4.0
1.5
Embodied Energy, MJ/kg 55
20
Embodied Water, L/kg 180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 220
120
Resilience: Unit (Modulus of Resilience), kJ/m3 960
380
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 31
24
Strength to Weight: Bending, points 26
22
Thermal Diffusivity, mm2/s 4.1
12
Thermal Shock Resistance, points 24
20

Alloy Composition

Carbon (C), % 0 to 0.030
0.56 to 0.64
Chromium (Cr), % 24 to 26
0
Copper (Cu), % 0.5 to 2.0
0
Iron (Fe), % 57.3 to 66.8
96.1 to 96.9
Manganese (Mn), % 0 to 1.5
0.75 to 1.0
Molybdenum (Mo), % 3.0 to 4.0
0
Nickel (Ni), % 5.5 to 8.0
0
Nitrogen (N), % 0.2 to 0.35
0
Phosphorus (P), % 0 to 0.035
0 to 0.035
Silicon (Si), % 0 to 0.8
1.8 to 2.2
Sulfur (S), % 0 to 0.020
0 to 0.040