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S32615 Stainless Steel vs. 4104 Aluminum

S32615 stainless steel belongs to the iron alloys classification, while 4104 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32615 stainless steel and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 28
2.4
Fatigue Strength, MPa 180
42
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 400
63
Tensile Strength: Ultimate (UTS), MPa 620
110
Tensile Strength: Yield (Proof), MPa 250
60

Thermal Properties

Latent Heat of Fusion, J/g 370
540
Maximum Temperature: Mechanical, °C 990
160
Melting Completion (Liquidus), °C 1350
600
Melting Onset (Solidus), °C 1310
560
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 15
22

Otherwise Unclassified Properties

Base Metal Price, % relative 24
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 4.4
8.0
Embodied Energy, MJ/kg 63
150
Embodied Water, L/kg 170
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 160
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 23
12
Strength to Weight: Bending, points 21
20
Thermal Shock Resistance, points 15
5.1

Alloy Composition

Aluminum (Al), % 0
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 16.5 to 19.5
0
Copper (Cu), % 1.5 to 2.5
0 to 0.25
Iron (Fe), % 46.4 to 57.9
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 2.0
0 to 0.1
Molybdenum (Mo), % 0.3 to 1.5
0
Nickel (Ni), % 19 to 22
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 4.8 to 6.0
9.0 to 10.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15