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S32654 Stainless Steel vs. 6065 Aluminum

S32654 stainless steel belongs to the iron alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32654 stainless steel and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 45
4.5 to 11
Fatigue Strength, MPa 450
96 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 590
190 to 230
Tensile Strength: Ultimate (UTS), MPa 850
310 to 400
Tensile Strength: Yield (Proof), MPa 490
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
590
Specific Heat Capacity, J/kg-K 460
890
Thermal Conductivity, W/m-K 11
170
Thermal Expansion, µm/m-K 15
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
43
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 34
11
Density, g/cm3 8.0
2.8
Embodied Carbon, kg CO2/kg material 6.4
8.4
Embodied Energy, MJ/kg 87
150
Embodied Water, L/kg 220
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 570
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 29
31 to 40
Strength to Weight: Bending, points 25
36 to 43
Thermal Diffusivity, mm2/s 2.9
67
Thermal Shock Resistance, points 19
14 to 18

Alloy Composition

Aluminum (Al), % 0
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 24 to 25
0 to 0.15
Copper (Cu), % 0.3 to 0.6
0.15 to 0.4
Iron (Fe), % 38.3 to 45.3
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 2.0 to 4.0
0 to 0.15
Molybdenum (Mo), % 7.0 to 8.0
0
Nickel (Ni), % 21 to 23
0
Nitrogen (N), % 0.45 to 0.55
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0.4 to 0.8
Sulfur (S), % 0 to 0.0050
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15