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S32906 Stainless Steel vs. 5086 Aluminum

S32906 stainless steel belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32906 stainless steel and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 28
1.7 to 20
Fatigue Strength, MPa 460
88 to 180
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
26
Shear Strength, MPa 550
160 to 230
Tensile Strength: Ultimate (UTS), MPa 850
270 to 390
Tensile Strength: Yield (Proof), MPa 620
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Maximum Temperature: Corrosion, °C 460
65
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1380
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 13
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
31
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
100

Otherwise Unclassified Properties

Base Metal Price, % relative 20
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.7
8.8
Embodied Energy, MJ/kg 52
150
Embodied Water, L/kg 190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 220
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 950
86 to 770
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 30
28 to 40
Strength to Weight: Bending, points 26
34 to 44
Thermal Diffusivity, mm2/s 3.6
52
Thermal Shock Resistance, points 23
12 to 17

Alloy Composition

Aluminum (Al), % 0
93 to 96.3
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0.050 to 0.25
Copper (Cu), % 0 to 0.8
0 to 0.1
Iron (Fe), % 56.6 to 63.6
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.8 to 1.5
0.2 to 0.7
Molybdenum (Mo), % 1.5 to 2.6
0
Nickel (Ni), % 5.8 to 7.5
0
Nitrogen (N), % 0.3 to 0.4
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15