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S35045 Stainless Steel vs. 520.0 Aluminum

S35045 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35045 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 39
14
Fatigue Strength, MPa 170
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
25
Shear Strength, MPa 370
230
Tensile Strength: Ultimate (UTS), MPa 540
330
Tensile Strength: Yield (Proof), MPa 190
170

Thermal Properties

Latent Heat of Fusion, J/g 310
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1390
600
Melting Onset (Solidus), °C 1340
480
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 12
87
Thermal Expansion, µm/m-K 16
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.7
21
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
72

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 8.0
2.6
Embodied Carbon, kg CO2/kg material 5.8
9.8
Embodied Energy, MJ/kg 83
160
Embodied Water, L/kg 230
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
39
Resilience: Unit (Modulus of Resilience), kJ/m3 94
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
52
Strength to Weight: Axial, points 19
35
Strength to Weight: Bending, points 19
41
Thermal Diffusivity, mm2/s 3.2
37
Thermal Shock Resistance, points 12
14

Alloy Composition

Aluminum (Al), % 0.15 to 0.6
87.9 to 90.5
Carbon (C), % 0.060 to 0.1
0
Chromium (Cr), % 25 to 29
0
Copper (Cu), % 0 to 0.75
0 to 0.25
Iron (Fe), % 29.4 to 42.6
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.5
0 to 0.15
Nickel (Ni), % 32 to 37
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.15 to 0.6
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15