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S35135 Stainless Steel vs. A242.0 Aluminum

S35135 stainless steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35135 stainless steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 34
1.6
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
27
Tensile Strength: Ultimate (UTS), MPa 590
220

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Maximum Temperature: Mechanical, °C 1100
210
Melting Completion (Liquidus), °C 1430
680
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 470
870
Thermal Expansion, µm/m-K 16
23

Otherwise Unclassified Properties

Base Metal Price, % relative 37
12
Density, g/cm3 8.1
3.1
Embodied Carbon, kg CO2/kg material 6.8
8.3
Embodied Energy, MJ/kg 94
150
Embodied Water, L/kg 220
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 20
20
Strength to Weight: Bending, points 19
26
Thermal Shock Resistance, points 13
9.3

Alloy Composition

Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 20 to 25
0.15 to 0.25
Copper (Cu), % 0 to 0.75
3.7 to 4.5
Iron (Fe), % 28.3 to 45
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 4.0 to 4.8
0
Nickel (Ni), % 30 to 38
1.8 to 2.3
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0.6 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.4 to 1.0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15