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S35500 Stainless Steel vs. 296.0 Aluminum

S35500 stainless steel belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35500 stainless steel and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 14
3.2 to 7.1
Fatigue Strength, MPa 690 to 730
47 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 1330 to 1490
260 to 270
Tensile Strength: Yield (Proof), MPa 1200 to 1280
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 280
420
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1420
540
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 16
130 to 150
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
99 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 16
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.5
7.8
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 190
7.6 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 3610 to 4100
110 to 220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 47 to 53
24 to 25
Strength to Weight: Bending, points 34 to 37
30 to 31
Thermal Diffusivity, mm2/s 4.4
51 to 56
Thermal Shock Resistance, points 44 to 49
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 0.1 to 0.15
0
Chromium (Cr), % 15 to 16
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 73.2 to 77.7
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.5 to 1.3
0 to 0.35
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0 to 0.35
Niobium (Nb), % 0.1 to 0.5
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35

Comparable Variants