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S35500 Stainless Steel vs. 7076 Aluminum

S35500 stainless steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35500 stainless steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 14
6.2
Fatigue Strength, MPa 690 to 730
170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 78
27
Shear Strength, MPa 810 to 910
310
Tensile Strength: Ultimate (UTS), MPa 1330 to 1490
530
Tensile Strength: Yield (Proof), MPa 1200 to 1280
460

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1420
460
Specific Heat Capacity, J/kg-K 470
860
Thermal Conductivity, W/m-K 16
140
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
100

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.5
8.0
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 190
31
Resilience: Unit (Modulus of Resilience), kJ/m3 3610 to 4100
1510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 47 to 53
49
Strength to Weight: Bending, points 34 to 37
48
Thermal Diffusivity, mm2/s 4.4
54
Thermal Shock Resistance, points 44 to 49
23

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.2
Carbon (C), % 0.1 to 0.15
0
Chromium (Cr), % 15 to 16
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 73.2 to 77.7
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 0.5 to 1.3
0.3 to 0.8
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Niobium (Nb), % 0.1 to 0.5
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15