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S38815 Stainless Steel vs. 1080 Aluminum

S38815 stainless steel belongs to the iron alloys classification, while 1080 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S38815 stainless steel and the bottom bar is 1080 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 34
4.6 to 40
Fatigue Strength, MPa 230
21 to 48
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 410
49 to 78
Tensile Strength: Ultimate (UTS), MPa 610
72 to 130
Tensile Strength: Yield (Proof), MPa 290
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
640
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 3.8
8.3
Embodied Energy, MJ/kg 54
160
Embodied Water, L/kg 140
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
4.7 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 220
2.1 to 100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 22
7.4 to 14
Strength to Weight: Bending, points 21
14 to 22
Thermal Shock Resistance, points 15
3.2 to 6.0

Alloy Composition

Aluminum (Al), % 0 to 0.3
99.8 to 100
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 13 to 15
0
Copper (Cu), % 0.75 to 1.5
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 56.1 to 67
0 to 0.15
Magnesium (Mg), % 0
0 to 0.020
Manganese (Mn), % 0 to 2.0
0 to 0.020
Molybdenum (Mo), % 0.75 to 1.5
0
Nickel (Ni), % 13 to 17
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 5.5 to 6.5
0 to 0.15
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.030
Residuals, % 0
0 to 0.020