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S38815 Stainless Steel vs. 2095 Aluminum

S38815 stainless steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S38815 stainless steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 34
8.5
Fatigue Strength, MPa 230
200
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 410
410
Tensile Strength: Ultimate (UTS), MPa 610
700
Tensile Strength: Yield (Proof), MPa 290
610

Thermal Properties

Latent Heat of Fusion, J/g 370
390
Maximum Temperature: Mechanical, °C 860
210
Melting Completion (Liquidus), °C 1360
660
Melting Onset (Solidus), °C 1310
540
Specific Heat Capacity, J/kg-K 500
910
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 19
31
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 3.8
8.6
Embodied Energy, MJ/kg 54
160
Embodied Water, L/kg 140
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
57
Resilience: Unit (Modulus of Resilience), kJ/m3 220
2640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 22
65
Strength to Weight: Bending, points 21
59
Thermal Shock Resistance, points 15
31

Alloy Composition

Aluminum (Al), % 0 to 0.3
91.3 to 94.9
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 13 to 15
0
Copper (Cu), % 0.75 to 1.5
3.9 to 4.6
Iron (Fe), % 56.1 to 67
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 2.0
0 to 0.25
Molybdenum (Mo), % 0.75 to 1.5
0
Nickel (Ni), % 13 to 17
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 5.5 to 6.5
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15