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S38815 Stainless Steel vs. 242.0 Aluminum

S38815 stainless steel belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S38815 stainless steel and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
70 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 34
0.5 to 1.5
Fatigue Strength, MPa 230
55 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
27
Shear Strength, MPa 410
150 to 240
Tensile Strength: Ultimate (UTS), MPa 610
180 to 290
Tensile Strength: Yield (Proof), MPa 290
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 370
390
Maximum Temperature: Mechanical, °C 860
210
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
530
Specific Heat Capacity, J/kg-K 500
870
Thermal Expansion, µm/m-K 15
22

Otherwise Unclassified Properties

Base Metal Price, % relative 19
12
Density, g/cm3 7.5
3.1
Embodied Carbon, kg CO2/kg material 3.8
8.3
Embodied Energy, MJ/kg 54
150
Embodied Water, L/kg 140
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 220
110 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 22
16 to 26
Strength to Weight: Bending, points 21
23 to 32
Thermal Shock Resistance, points 15
8.0 to 13

Alloy Composition

Aluminum (Al), % 0 to 0.3
88.4 to 93.6
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 13 to 15
0 to 0.25
Copper (Cu), % 0.75 to 1.5
3.5 to 4.5
Iron (Fe), % 56.1 to 67
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 2.0
0 to 0.35
Molybdenum (Mo), % 0.75 to 1.5
0
Nickel (Ni), % 13 to 17
1.7 to 2.3
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 5.5 to 6.5
0 to 0.7
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15