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S38815 Stainless Steel vs. 5010 Aluminum

S38815 stainless steel belongs to the iron alloys classification, while 5010 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S38815 stainless steel and the bottom bar is 5010 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
27 to 62
Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 34
1.1 to 23
Fatigue Strength, MPa 230
35 to 83
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 410
64 to 120
Tensile Strength: Ultimate (UTS), MPa 610
100 to 210
Tensile Strength: Yield (Proof), MPa 290
38 to 190

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 860
180
Melting Completion (Liquidus), °C 1360
650
Melting Onset (Solidus), °C 1310
630
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 3.8
8.2
Embodied Energy, MJ/kg 54
150
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
2.3 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 220
10 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 22
10 to 22
Strength to Weight: Bending, points 21
18 to 29
Thermal Shock Resistance, points 15
4.5 to 9.4

Alloy Composition

Aluminum (Al), % 0 to 0.3
97.1 to 99.7
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 13 to 15
0 to 0.15
Copper (Cu), % 0.75 to 1.5
0 to 0.25
Iron (Fe), % 56.1 to 67
0 to 0.7
Magnesium (Mg), % 0
0.2 to 0.6
Manganese (Mn), % 0 to 2.0
0.1 to 0.3
Molybdenum (Mo), % 0.75 to 1.5
0
Nickel (Ni), % 13 to 17
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 5.5 to 6.5
0 to 0.4
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15