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S38815 Stainless Steel vs. 7076 Aluminum

S38815 stainless steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S38815 stainless steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
160
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 34
6.2
Fatigue Strength, MPa 230
170
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 74
27
Shear Strength, MPa 410
310
Tensile Strength: Ultimate (UTS), MPa 610
530
Tensile Strength: Yield (Proof), MPa 290
460

Thermal Properties

Latent Heat of Fusion, J/g 370
380
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1360
630
Melting Onset (Solidus), °C 1310
460
Specific Heat Capacity, J/kg-K 500
860
Thermal Expansion, µm/m-K 15
24

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 3.8
8.0
Embodied Energy, MJ/kg 54
150
Embodied Water, L/kg 140
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
31
Resilience: Unit (Modulus of Resilience), kJ/m3 220
1510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 22
49
Strength to Weight: Bending, points 21
48
Thermal Shock Resistance, points 15
23

Alloy Composition

Aluminum (Al), % 0 to 0.3
86.9 to 91.2
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 13 to 15
0
Copper (Cu), % 0.75 to 1.5
0.3 to 1.0
Iron (Fe), % 56.1 to 67
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 0 to 2.0
0.3 to 0.8
Molybdenum (Mo), % 0.75 to 1.5
0
Nickel (Ni), % 13 to 17
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 5.5 to 6.5
0 to 0.4
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15