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S40977 Stainless Steel vs. 6023 Aluminum

S40977 stainless steel belongs to the iron alloys classification, while 6023 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S40977 stainless steel and the bottom bar is 6023 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 21
11
Fatigue Strength, MPa 200
120 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 320
210 to 220
Tensile Strength: Ultimate (UTS), MPa 510
360
Tensile Strength: Yield (Proof), MPa 310
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 720
160
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 25
170
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
45
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
11
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 97
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
38 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 250
670 to 690
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 18
35 to 36
Strength to Weight: Bending, points 18
40
Thermal Diffusivity, mm2/s 6.7
67
Thermal Shock Resistance, points 18
16

Alloy Composition

Aluminum (Al), % 0
94 to 97.7
Bismuth (Bi), % 0
0.3 to 0.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 10.5 to 12.5
0
Copper (Cu), % 0
0.2 to 0.5
Iron (Fe), % 83.9 to 89.2
0 to 0.5
Magnesium (Mg), % 0
0.4 to 0.9
Manganese (Mn), % 0 to 1.5
0.2 to 0.6
Nickel (Ni), % 0.3 to 1.0
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.6 to 1.4
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0.6 to 1.2
Residuals, % 0
0 to 0.15