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S40977 Stainless Steel vs. 6063 Aluminum

S40977 stainless steel belongs to the iron alloys classification, while 6063 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S40977 stainless steel and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 21
7.3 to 21
Fatigue Strength, MPa 200
39 to 95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 320
70 to 190
Tensile Strength: Ultimate (UTS), MPa 510
110 to 300
Tensile Strength: Yield (Proof), MPa 310
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 720
160
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
190 to 220
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 97
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 250
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 18
11 to 31
Strength to Weight: Bending, points 18
18 to 37
Thermal Diffusivity, mm2/s 6.7
79 to 89
Thermal Shock Resistance, points 18
4.8 to 13

Alloy Composition

Aluminum (Al), % 0
97.5 to 99.4
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 10.5 to 12.5
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 83.9 to 89.2
0 to 0.35
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0 to 1.5
0 to 0.1
Nickel (Ni), % 0.3 to 1.0
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.2 to 0.6
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15