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S40977 Stainless Steel vs. 6105 Aluminum

S40977 stainless steel belongs to the iron alloys classification, while 6105 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S40977 stainless steel and the bottom bar is 6105 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 21
9.0 to 16
Fatigue Strength, MPa 200
95 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 320
120 to 170
Tensile Strength: Ultimate (UTS), MPa 510
190 to 280
Tensile Strength: Yield (Proof), MPa 310
120 to 270

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 720
160
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
180 to 190
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
46 to 50
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
150 to 170

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 97
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
25 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 250
100 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 18
20 to 29
Strength to Weight: Bending, points 18
28 to 35
Thermal Diffusivity, mm2/s 6.7
72 to 79
Thermal Shock Resistance, points 18
8.6 to 12

Alloy Composition

Aluminum (Al), % 0
97.2 to 99
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 10.5 to 12.5
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 83.9 to 89.2
0 to 0.35
Magnesium (Mg), % 0
0.45 to 0.8
Manganese (Mn), % 0 to 1.5
0 to 0.1
Nickel (Ni), % 0.3 to 1.0
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.6 to 1.0
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15