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S41041 Stainless Steel vs. 3003 Aluminum

S41041 stainless steel belongs to the iron alloys classification, while 3003 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S41041 stainless steel and the bottom bar is 3003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
28 to 65
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 17
1.1 to 28
Fatigue Strength, MPa 350
39 to 90
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 560
68 to 130
Tensile Strength: Ultimate (UTS), MPa 910
110 to 240
Tensile Strength: Yield (Proof), MPa 580
40 to 210

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 740
180
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 29
180
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
44
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.2
8.1
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
0.95 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 860
11 to 300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 32
11 to 24
Strength to Weight: Bending, points 27
18 to 30
Thermal Diffusivity, mm2/s 7.8
71
Thermal Shock Resistance, points 33
4.7 to 10

Alloy Composition

Aluminum (Al), % 0 to 0.050
96.8 to 99
Carbon (C), % 0.13 to 0.18
0
Chromium (Cr), % 11.5 to 13
0
Copper (Cu), % 0
0.050 to 0.2
Iron (Fe), % 84.5 to 87.8
0 to 0.7
Manganese (Mn), % 0.4 to 0.6
1.0 to 1.5
Molybdenum (Mo), % 0 to 0.2
0
Nickel (Ni), % 0 to 0.5
0
Niobium (Nb), % 0.15 to 0.45
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15