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S41045 Stainless Steel vs. A357.0 Aluminum

S41045 stainless steel belongs to the iron alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S41045 stainless steel and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
100
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 25
3.7
Fatigue Strength, MPa 160
100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 280
240
Tensile Strength: Ultimate (UTS), MPa 430
350
Tensile Strength: Yield (Proof), MPa 230
270

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 740
170
Melting Completion (Liquidus), °C 1450
610
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 29
160
Thermal Expansion, µm/m-K 10
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
12
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.2
8.2
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 100
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
12
Resilience: Unit (Modulus of Resilience), kJ/m3 140
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 16
38
Strength to Weight: Bending, points 16
43
Thermal Diffusivity, mm2/s 7.8
68
Thermal Shock Resistance, points 16
17

Alloy Composition

Aluminum (Al), % 0
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 12 to 13
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 83.8 to 88
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0 to 1.0
0 to 0.1
Nickel (Ni), % 0 to 0.5
0
Niobium (Nb), % 0 to 0.6
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.040 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15