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S41045 Stainless Steel vs. AISI 309 Stainless Steel

Both S41045 stainless steel and AISI 309 stainless steel are iron alloys. They have 76% of their average alloy composition in common.

For each property being compared, the top bar is S41045 stainless steel and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 25
34 to 47
Fatigue Strength, MPa 160
250 to 280
Poisson's Ratio 0.28
0.27
Rockwell B Hardness 70
84
Shear Modulus, GPa 76
78
Shear Strength, MPa 280
420 to 470
Tensile Strength: Ultimate (UTS), MPa 430
600 to 710
Tensile Strength: Yield (Proof), MPa 230
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 270
290
Maximum Temperature: Corrosion, °C 430
440
Maximum Temperature: Mechanical, °C 740
980
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1400
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 29
16
Thermal Expansion, µm/m-K 10
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
19
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 2.2
3.6
Embodied Energy, MJ/kg 31
51
Embodied Water, L/kg 100
170

Common Calculations

PREN (Pitting Resistance) 13
23
Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 140
170 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 16
21 to 25
Strength to Weight: Bending, points 16
20 to 23
Thermal Diffusivity, mm2/s 7.8
4.3
Thermal Shock Resistance, points 16
14 to 16

Alloy Composition

Carbon (C), % 0 to 0.030
0 to 0.2
Chromium (Cr), % 12 to 13
22 to 24
Iron (Fe), % 83.8 to 88
58 to 66
Manganese (Mn), % 0 to 1.0
0 to 2.0
Nickel (Ni), % 0 to 0.5
12 to 15
Niobium (Nb), % 0 to 0.6
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0 to 1.0
0 to 0.75
Sulfur (S), % 0 to 0.030
0 to 0.030