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S41050 Stainless Steel vs. 444.0 Aluminum

S41050 stainless steel belongs to the iron alloys classification, while 444.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S41050 stainless steel and the bottom bar is 444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
50
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 25
25
Fatigue Strength, MPa 160
51
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 470
190
Tensile Strength: Yield (Proof), MPa 230
83

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 720
170
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1400
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 27
160
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.9
7.9
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 97
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98
39
Resilience: Unit (Modulus of Resilience), kJ/m3 140
49
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 17
20
Strength to Weight: Bending, points 17
28
Thermal Diffusivity, mm2/s 7.2
67
Thermal Shock Resistance, points 17
8.8

Alloy Composition

Aluminum (Al), % 0
90.5 to 93.5
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 10.5 to 12.5
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 84.2 to 88.9
0 to 0.6
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 1.0
0 to 0.35
Nickel (Ni), % 0.6 to 1.1
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15