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S42010 Stainless Steel vs. 520.0 Aluminum

S42010 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S42010 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 18
14
Fatigue Strength, MPa 220
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Shear Strength, MPa 370
230
Tensile Strength: Ultimate (UTS), MPa 590
330
Tensile Strength: Yield (Proof), MPa 350
170

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 800
170
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 29
87
Thermal Expansion, µm/m-K 10
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
21
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
72

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.2
9.8
Embodied Energy, MJ/kg 30
160
Embodied Water, L/kg 110
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 95
39
Resilience: Unit (Modulus of Resilience), kJ/m3 310
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 21
35
Strength to Weight: Bending, points 20
41
Thermal Diffusivity, mm2/s 7.9
37
Thermal Shock Resistance, points 21
14

Alloy Composition

Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0.15 to 0.3
0
Chromium (Cr), % 13.5 to 15
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 80.9 to 85.6
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.0
0 to 0.15
Molybdenum (Mo), % 0.4 to 0.85
0
Nickel (Ni), % 0.35 to 0.85
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15