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S42035 Stainless Steel vs. SAE-AISI 1025 Steel

Both S42035 stainless steel and SAE-AISI 1025 steel are iron alloys. They have 82% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is S42035 stainless steel and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 18
17 to 28
Fatigue Strength, MPa 260
190 to 280
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 390
290 to 310
Tensile Strength: Ultimate (UTS), MPa 630
450 to 500
Tensile Strength: Yield (Proof), MPa 430
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 810
400
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 27
52
Thermal Expansion, µm/m-K 10
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 2.4
1.4
Embodied Energy, MJ/kg 34
18
Embodied Water, L/kg 110
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 460
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 22
16 to 18
Strength to Weight: Bending, points 21
17 to 18
Thermal Diffusivity, mm2/s 7.2
14
Thermal Shock Resistance, points 22
14 to 16

Alloy Composition

Carbon (C), % 0 to 0.080
0.22 to 0.28
Chromium (Cr), % 13.5 to 15.5
0
Iron (Fe), % 78.1 to 85
99.03 to 99.48
Manganese (Mn), % 0 to 1.0
0.3 to 0.6
Molybdenum (Mo), % 0.2 to 1.2
0
Nickel (Ni), % 1.0 to 2.5
0
Phosphorus (P), % 0 to 0.045
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0 to 0.050
Titanium (Ti), % 0.3 to 0.5
0